Experimental Studies on Ultrasonic Vibration Grinding of the Workpiece Made from Fine-crystalline Zirconia Ceramics

The performances of fme-crystalline zirconia ceramics in workpiece ultrasonic vibration grinding （WUVG） and conventional grinding （CG） with diamond wheel were researched. The effects of WUVG and CG on material removal rate, grinding forces, surface roughness and microstructure of zirconia ceramic were investigated. Experimental results indicated that： （1） The material removal rate （MRR） in ultrasonic grinding process is two times as large as that of in conventional grinding. The material removal rate increases with increasing grinding depth in both ultrasonic grinding and conventional grinding. （2） The ultrasonic vibration grinding force is lower than that of conventional grinding force, and the increase of the worktable speed leads to a decrease of the grinding force, while the grinding force increases with larger grinding depth in both WUVG and CG. （3） The surface of ultrasonic vibration grinding has no spur and build-up edge and its surface roughness is smaller than that of CG significantly. Surface quality of WUVG is superior to that of conventional grinding, it is easy for ultrasonic vibration grinding that material removal mechanism is ductile grinding.     

基于单片机控制的超声波清洗生产线

介绍了超声波清洗原理及超声波清洗生产线单片机控制系统.在分析了超声波清洗生产线工作流程的基础上,给出了单片机控制系统的硬件和软件设计.在超声波清洗生产线中,完成精密机械零件从清洗到烘干的全自动过程,收到了良好的清洗效果,提高了生产效率.     

圆形管道超声波测流的数学模型

本文从分析压力管道水流流速分布规律出发,分别应用高斯和马尔科夫数值积分方法,得出了圆形管道多声路超声波测流流量计算、最优声道分布坐标及权重的数学模型,并用现场实测资料进行了验证。     

平面反射体的有效反射面计算

1 常见规则平面的反射声场如附图所示,设在一各向同性且材质均匀工件中,有一任意形状表面光滑平面反射体。将坐标原点取在该平面的几何中心,z轴沿其法线方向,x轴和y轴在平面内。设探头距反射体足够远且反射面的尺寸甚小于声束直径,移动探头使反射面的几何中心位于声束中心轴线上。则可认为入射到该反射面上的声波为平面波,此时,用势函数表示的反射声场为     

超声波探伤中快速制作距离波幅曲线的方法

经过多年的探伤实验，总结出两种快速制作距离波幅曲线的方法。     

Research on Influence of Cutting Conditions on Roundness of Ultra-thin Wall Parts in Ultrasonic Vibration Cutting

In the paper, the experimental researches were carr ie d out to discuss the roundness forming rule and the influence of cutting paramet ers on roundness by ultrasonic vibration cutting of the camera‘s guiding drawtu be with 47.75 mm diameter and 0.6～1.5 mm wall thickness. The research results s h ow that the roundness error of ultra-thin wall parts in ultrasonic vibration cu tting is only one third of that in common cutting. The relations between the rou ndness error and the cutting parameters behave as: (1...     

The Experimental and Theoretical Research of “Local Resonance“ in Ultrasonic Honing System

In 1982, Professor Fang Guoliang found the “Non full resonance“ phenomenon in a tool system while he use the thin-long tool ultrasonically machining deep-small hole. He called it as “local resonance“. Also this “Non full resonance“ phenomenon was discovered in the ultrasonic drilling and the ultrasonic honing system later. To its mechanism, professor Fang thought that the coupling of long-thin tool bar and driving system is weak, so the tool bar can vibrate independently, but the quantitative relation betwe...     

Research on Ultrasonic NDT System for Complex Surface Parts

Aimed at inner quality controlling for complex surface parts, an ultrasonic testing system for complex surface parts has been developed using ultrasonic NDT(Non-destructive Testing)which has features of strong penetration, well direction, high sensitivity, low cost, and harmless to people and material. The technologies of the computer, NC (Numerical control), precision mechanism, signal analysis and processing were integrated in the testing system. The system includes a PC, system software, ultrasonic data ...     

基于现场称重测试系统的设计与研究

依据系统结构原理，推导出数学模型，提出一种适于称重传感器测试系统的控制策略。根据该测试系统的特点，建立误差补偿模型，确定数据处理方法。 试验结果表明，整个测试系统简洁、高效、可靠；控制方案简单、易行，满足系统的性能要求；所采取的误差补偿办法切实可行， 经过处理的测试数据能够准确反映传感器测试系统的性能。